BHL114258-2.4Ah Low-Temperature Lithium-Ion Cell

BHL114258-2.4Ah is a compact ultra-thin low-temperature pouch cell with 3.2V/2.4Ah rated capacity and 171Wh/kg energy density. It delivers stable discharge performance from -20℃ to 55℃ and maintains over 80% capacity at -20℃. Featuring low internal resistance, 600-cycle lifespan and excellent storage retention, the cell passes full safety tests including vibration, drop, thermal shock and short circuit. Lightweight and mini-sized, it is ideal for handheld detectors, outdoor sensors, wearable devices and micro emergency power systems operating in low-temperature environments.

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BHL114258-2.4Ah is a compact ultra-thin low-temperature power pouch cell developed for miniature portable low-temperature devices, addressing common drawbacks of small-capacity lithium cells such as severe voltage drop at low temperatures, limited internal installation space and power depletion after long-term storage. It adopts a standard 0.2C constant current & constant voltage charging process and delivers outstanding consistency in internal resistance and voltage. The cell ensures balanced temperature difference control inside multi-series small battery packs, making it suitable for integration into all types of lightweight equipment.

(20)BHL114258-2.4Ah低温锂离子电芯规格书_04.jpg


BHL114258-2.4Ah Low-Temperature Lithium-Ion Cell | Features & Applications


Ⅰ. Core Product Advantages


Ⅰ. Stable Discharge at -20℃, Adaptable to All-Season Conditions

Charging temperature: 0℃~40℃; Discharge temperature: -20℃~55℃. 

The cell retains ≥95% capacity at 55℃, delivers 100% rated capacity at room temperature, and maintains 95% capacity at 0℃ with a low-temperature cut-off voltage of 2.3V at -20℃. For small-scale equipment operating in cold northern regions and cold storage environments, no heating accessories are required. It simplifies thermal control structures and effectively reduces overall equipment design costs.


2. Ultra-Thin & Compact 2.4Ah Design with Stable 1C Continuous Discharge

Featuring an ultra-thin 11mm aluminum-plastic pouch structure, the compact cell occupies minimal internal equipment space. The 2.4Ah capacity balances portability and endurance, supporting steady 1C continuous discharge with negligible voltage drop. The surface temperature is controlled within 70℃ during charge and discharge cycles, resisting accelerated aging under frequent start-stop operation and fully meeting the continuous working demands of miniature devices.


3. 600 Stable Cycles & Low Self-Discharge for Easy Long-Term Storage

It achieves up to 600 standard charge-discharge cycles while retaining over 80% rated capacity at the end of the cycle life. After 30 days of full-charge static storage at room temperature, the cell maintains ≥85% residual capacity with extremely low self-discharge loss. For long-term storage, a 10%~35% state of charge is recommended. Stored in a dry environment of -20℃~45℃, it only requires annual supplemental charging, perfectly suited for unattended long-term operation of miniature field monitoring equipment.


4. Full-Range Strict Safety Tests for High Reliability in Miniature Devices

The cell has passed comprehensive safety tests including overcharge, deep overdischarge, external short circuit, 135℃ thermal shock, high-low temperature alternating cycle, three-axis swept vibration and six-direction drop tests, with zero fire, liquid leakage or explosion throughout all tests. The flexible aluminum-plastic shell resists minor extrusion. Matched with a protective board, it provides triple protection against overcharge, overdischarge and overcurrent, fully complying with safety standards for handheld and wearable devices.


5. Standardized Mini Pouch Cell for Convenient Small-Batch Assembly

With a standardized ultra-thin compact size, cells from the same batch feature voltage difference ≤20mV and internal resistance difference ≤6mΩ, ensuring internal PACK temperature deviation ≤5℃. Only resistance welding and laser welding are permitted; tin welding is prohibited. Flexible series and parallel combinations eliminate the need for custom metal shell molds, significantly improving production efficiency for small-batch miniature instruments and wearable devices.


Ⅱ. Industry Application Scenarios

  1. Handheld Low-Temperature Testing Instruments

    Ideal for cold storage thermometers and outdoor pipeline inspection devices. The ultra-thin form factor fits narrow internal instrument cavities and delivers stable power supply for outdoor detection in winter low-temperature environments.

  2. Field Miniature IoT Sensors

    Applicable to miniature meteorological collection terminals and pipeline signal transmitters. Its low self-discharge performance reduces manual maintenance frequency and supports continuous data collection in sub-zero environments.

  3. Cold-Resistant Wearable Power Modules

    Perfect for heating gloves and portable thermal wearable devices. The flexible thin pouch structure fits wearable product designs and provides long-lasting power for outdoor low-temperature scenarios.

  4. Miniature Low-Temperature Emergency Power Supplies

    Suitable for small-scale outdoor lighting and portable alarm equipment. Compact and lightweight for easy carrying, it maintains stable power output during emergency use in cold northern winters.

  5. Cold Chain Supporting Devices

    Widely adopted for cold storage handheld scanners and miniature cold chain recorders, supporting stable cyclic operation and long service life in perennial low-temperature workshops.

Ⅲ. Product Summary

The BHL114258-2.4Ah low-temperature lithium-ion cell features ultra-thin miniature dimensions, stable -20℃ low-temperature discharge, 600-cycle long lifespan and steady 1C power output. It integrates multiple core advantages including 171Wh/kg high energy density, ultra-low self-discharge, full-range safety protection and lightweight easy-integration performance. Custom-developed for all types of miniature, slim and portable low-temperature devices, it is equipped with complete charge-discharge specifications and mature small PACK assembly processes with one-year process quality warranty. It serves as an optimal pouch cell solution for miniature low-temperature precision instruments.


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