BHL18650-2200-UHT Ultra-high Temperature Lithium-ion Cell

The BHL18650-2200-UHT is a professional 18650 steel-shell cylindrical cell customized for extreme high-temperature industrial scenarios. With 2200mAh rated capacity and 181Wh/kg energy density, it delivers stable 3C/6.6A continuous discharge and 11A peak current, maintaining over 90% capacity at a maximum temperature of 150℃. Boasting 1500 long cycle life, outstanding thermal stability and superior anti-aging & moisture resistance, this fully safety-certified high-temperature cell overcomes the thermal failure defects of ordinary lithium batteries. It is the ideal reliable power solution for high-temperature industrial detection, underground exploration, high-heat inspection and vehicle-mounted energy storage equipment.

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The BHL18650-2200-UHT is an 18650 steel-shell cylindrical high-temperature power cell developed for industrial special power supply equipment operating in high-heat environments. It resolves the inherent weaknesses of ordinary lithium batteries, such as high-temperature capacity attenuation, thermal runaway and accelerated aging under continuous high-temperature conditions.

Basic parameters: rated 2200mAh/3.7V with an energy density of 181Wh/kg, standard dimensions of 18.4×65.1mm and single cell weight ≤45g. It features internal resistance ≤33mΩ, 3C continuous discharge at 6.6A and an instantaneous peak current of 11A. Adopting 0.2C CC/CV charging and supporting pre-charge recovery for depleted cells, the cell delivers excellent consistency, effectively reducing internal temperature differences and mitigating thermal attenuation risks within battery packs.

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BHL18650-2200-UHT Ultra-High Temperature Lithium-Ion Cell | Features & Applications


Ⅰ. Core Product Advantages


1. Extreme High-Temperature Resistance, Stable Discharge Up to 150℃

Operating temperature limits: charging 0℃~40℃, discharging 0℃~150℃.

 The cell retains ≥95% capacity at 55℃ and maintains no less than 90% rated capacity under 150℃ extreme high-temperature conditions, with a high-temperature discharge cut-off voltage of 2.75V. Adopting a specialized high-temperature electrolyte system, it requires no additional heat dissipation structures. It is perfectly adaptable to downhole equipment, metallurgical devices, high-temperature inspection instruments and outdoor sun-exposed equipment, effectively reducing overall thermal design costs.


2. Long Cycle Life & Low Self-Discharge for Maintenance-Free Long-Term Storage

The cell maintains over 80% rated capacity after 1500 charge-discharge cycles under standard working conditions and retains sufficient residual capacity after 30-day full-charge static storage at room temperature with ultra-low self-discharge performance. A 10%~35% state of charge is recommended for long-term storage, requiring only regular supplementary charging in dry environments. It is ideal for unattended monitoring devices in high-temperature areas, lowering frequent maintenance and cell replacement costs.


3. Full-Range Safety Certification with Zero Thermal Runaway Under High Temperatures

The cell has passed comprehensive safety tests including overcharge, overdischarge, external short circuit, 135℃ thermal shock, high-low temperature alternation, three-axis vibration and six-direction drop, with zero fire or explosion throughout all tests. The integrated steel shell resists high-temperature extrusion. The cell surface temperature is controlled below 60℃ during charging and ≤70℃ during discharge. Equipped with professional protection circuits, it provides triple protection against overcharge, overdischarge and overcurrent, meeting high safety standards for high-temperature industrial equipment.


4. Superior Weather Resistance & Anti-Aging Performance for Complex High-Temperature Conditions

After continuous 10~55Hz three-axis vibration, high-low temperature damp-heat cycling and 1-meter six-direction drop tests, the cell shows no deformation or damage and retains over 95% capacity. The customized purple high-temperature aging-resistant sleeve features UV resistance, moisture proofing and anti-corrosion properties. Cells in the same pack deliver voltage difference ≤20mV, internal resistance difference ≤6mΩ and internal pack temperature deviation ≤5℃, avoiding local overheating and capacity attenuation in high-temperature environments.


5. Standard Universal Specification for Efficient Bulk PACK Assembly

Adopting universal standard 18650 dimensions, the cell is safely packaged with 100 pieces per inner box and 200 pieces per outer box with shockproof and anti-collision protection for transportation. Only resistance welding and laser welding are permitted, while tin welding is prohibited. It supports flexible series-parallel configuration, and fuses can be installed in series loops for enhanced safety. The battery pack can be designed with waterproof, anti-static and leak-proof structures; slight liquid leakage will not erode the protection circuit board. No customized molds are required, ensuring high-efficiency mass production.


Ⅱ. Industry Application Scenarios


  1. High-Temperature Downhole & Metallurgical Detection Equipment:Suitable for mine downhole detectors, metallurgical high-temperature inspection instruments and high-temperature pipeline monitoring terminals. It withstands continuous high-temperature environments and delivers stable and reliable power supply for industrial high-temperature operation scenarios.

  2. Outdoor High-Temperature IoT Monitoring:Applicable to supporting monitoring equipment for outdoor photovoltaic systems, sensing data loggers for high-temperature factories and sun-exposed field meteorological acquisition devices. Featuring high temperature resistance and anti-aging performance, it reduces maintenance frequency with low self-discharge characteristics.

  3. High-Temperature Special Vehicle-Mounted Equipment:Used for supporting power supplies of engineering machinery, high-temperature vehicle-mounted energy storage for heavy-duty vehicles and power supply modules for downhole operating vehicles. 3C high-power discharge supports instantaneous startup of industrial equipment.

  4. Industrial High-Temperature Energy Storage Backup Power:Ideal for backup power supplies of high-temperature factory base stations, standby power for heat treatment equipment and energy storage modules for high-temperature automated devices. Multi-layer safety protection effectively avoids fire hazards in high-temperature operating environments.

  5. High-Temperature Portable Detection Equipment:Compatible with high-temperature environment handheld detectors, high-temperature fire detection equipment and field high-temperature emergency portable power supplies. The standard 18650 size fits various portable battery modules.


Ⅲ. Product Summary


The BHL18650-2200-UHT features core competitive strength of an ultra-wide operating discharge temperature range from 0℃ to 150℃. It integrates six key advantages: 3C high-power discharge, 1500-cycle long service life, full-range high-temperature safety protection, superior weather resistance and anti-aging performance, and universal standardized dimensions. Custom-developed for special equipment operating in high-temperature conditions such as high-temperature industrial workshops, downhole detection and outdoor sun exposure scenarios, it is supported by complete charge-discharge specifications, professional battery PACK design guidelines and standardized warranty systems, serving as the optimal cell solution for high-temperature special lithium power supply systems.

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